• FDE series freeze dryers

Description

FDE Series Core Advantages

The FDE series freeze dryers, as space-optimized radiant series, are positioned around "high cost-effectiveness + compact design, " with a single unit's daily processing capacity covering 50-2000kg, perfectly adapting to medium-large scale production needs. Building upon radiant technology, the optimized chamber layout and structural design significantly reduce the installation area; meantime, the increased number of external reinforcing ribs further enhances the internal compressive strength, achieving a dual breakthrough of "small space + high performance." The products offer outstanding cost-effectiveness at an affordable price, and for high-volume production needs, multiple large-model units can be operated in parallel, flexibly expanding production capacity and providing the optimal solution for companies seeking cost control and efficiency improvement.
Its adaptability to various scenarios and production flexibility are particularly noteworthy:

It is suitable for conventional large-scale scenarios such as food processing, deep processing of agricultural products, and pet food production, and can also meet the layout requirements of factories with limited space.

It innovatively adopts an overhead monorail material conveying system, combined with suspended trolleys and lightweight aluminum trays, to achieve continuous transportation throughout the entire process from the loading workshop, quick-freezing room, freeze dryer to the unloading and packaging workshop. One-time loading eliminates the need for repeated loading and unloading, significantly improving transfer efficiency and reducing labor costs.

Core Technologies and Features

Compact design

Compact design breaks through space limitations: Continuing the basic cylindrical design, it innovatively adopts a bottom-mounted cold trap layout, which occupies very little space. Combined with hot water defrosting technology, water consumption is greatly reduced, saving resources and reducing operation and maintenance costs. Compared with traditional models, the installation area is significantly reduced, making it suitable for various production sites with limited space.
Durability and safety are both guaranteed: the shelf is 20% thicker than the industry average, which greatly improves the structural strength and service life; the shelf uses pure water heating, with no chemicals involved in the entire process, ensuring that freeze-dried products are 100% safe.

Efficient thermal tech

Ultimate heat transfer efficiency: Metals with the highest heat transfer coefficients are comprehensively applied to key heat transfer components of the machine body, achieving a leapfrog improvement in heat transfer efficiency; the cold trap thermal property is as high as 160W/m.K , which is twice that of galvanized iron pipe cold traps, significantly optimizing the cold energy transfer and sublimation efficiency of the refrigeration system, providing core support for rapid freeze drying.
Rapid freezing to lock in freshness : Large-sized products are equipped with a dedicated quick-freezer, which can reduce the temperature of materials from ambient temperature to -35°C within 3 hours, rapidly locking in the natural nutrients, color and flavor of the materials, laying a solid foundation for high-quality freeze-dried products; the matching aluminum trays not only have excellent heat transfer coefficients, but also adopt a rounded corner design, making cleaning convenient and without dead corners, balancing efficiency and cleanliness.

Intelligent control

User-friendly control system: Employing a programmable logic controller and a touchscreen human-machine interface system, operation is intuitive and convenient; it supports multilingual operating systems to adapt to multinational production and diverse user needs. The system has built-in preset production parameters for multiple product categories, and also offers a custom recipe development function, allowing users to create, name, and store their own unique recipes to meet customized production and product innovation needs.
End-to-end data traceability: The entire production process is recorded, and the data is presented intuitively on the touch screen in the form of charts and Excel spreadsheets. It can be downloaded to a local computer for archiving via USB interface, realizing traceability of the production process and controllable quality, and providing data support for compliant production and process optimization.

Configuration Advantages

The FDE series adheres to the principle of "high efficiency and energy saving + stability and reliability" in its core configuration: key mechanical components of the unit adopt customized high-efficiency and energy-saving products, and some core components are independently developed and designed by our company to ensure high energy efficiency and stability of equipment operation. Through multiple design improvements such as optimizing component coordination efficiency, reducing energy consumption, and extending maintenance cycles, we reduce production costs for customers throughout the entire lifecycle of equipment procurement, operation, and maintenance, maximizing return on investment while ensuring production efficiency and product quality.

Applications and Core Value

The FDE series, with its core values of "compact space, outstanding cost-effectiveness, high efficiency and safety, and intelligent convenience," is precisely suited for large-scale production scenarios such as medium-large sized food processing plants, agricultural product deep processing enterprises, pet food manufacturers, and health product companies. Whether it's large-scale freeze-drying of fresh produce, standardized food processing, or the development of specialty products, it can help companies achieve breakthroughs in production capacity within limited space, while controlling production costs, and achieving the production goals of "high quality, high efficiency, and high cost-effectiveness," thanks to its efficient heat transfer technology, rapid freezing and freshness preservation, intelligent control system, and compact layout design.
FDE Series Technical Parameter

FDE Series Technical Parameter

Model FD-5E FD-50E FD-100E FD-250E FD-500E FD-750E FD-1000E FD-1500E FD-2000E FD-2500E
Capacity 5kg 50kg 100kg 250kg 500kg 750kg 1000kg 1500kg 2000kg 2500kg
Condenser -40°C -45°C -45°C -45°C -45°C -45°C -45°C -45°C -45°C -45°C
Shelf(°C) -30 to 80 -35 to 80 -35 to 80 -35 to 80 -35 to 80 -35 to 80 5 to 80 5 to 80 5 to 80 5 to 80
Product(°C) -30°C -35°C -35°C -35°C -35°C -35°C -35°C -35°C -35°C -35°C
Shelf(m²) 0.5m² 5m² 10m² 25m² 50 m² 75 m² 100 m² 150 m² 200 m² 250 m²
Compressor included included included included included included included included included included
Refrigerant R507A R507A R507A R507A R448A R448A R448A R448A R448A R448A
Cooling Air Air Air Air/water Air/water Air/water Air/water Air/water Air/water Air/water
Vacuum included included included included included included included included included included
Pressure 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa
Defrost Hot air Hot water Hot water Hot water Hot water Hot air Hot water Hot water Hot water Hot air
Power 3kw 12kw 22kw 40kw 83kw 112kw 164kw 243kw 305kw 363kw
Control PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI
Installation 10 m² 15 m² 20 m² 30 m² 40 m² 50 m² 120 m² 150 m² 180 m² 200 m²
Dimension (m) 2×1×1.6 2.3×1.0×1.8 2.6×1.4×2.1 3.5×1.6×2.2 5.0×2.1×2.5 6.2×2.1×2.5 7.2×2.4×2.8 9.0×2.4×2.8 11.2×2.5×3 15×2.7×3.2
Weight (kg) 600 1500 2000 3000 6000 8000 12000 15000 18000 22000
Model FD-5E FD-50E FD-100E FD-250E FD-500E
Capacity5kg50kg100kg250kg500kg
Condenser-40°C-45°C-45°C-45°C-45°C
Shelf(°C)-30 to 80-35 to 80-35 to 80-35 to 80-35 to 80
Product(°C)-30°C-35°C-35°C-35°C-35°C
Shelf(m²)0.5m²5m²10m²25m²50m²
Compressorincludedincludedincludedincludedincluded
RefrigerantR507AR507AR507AR507AR448A
CoolingAirAirAirAir/waterAir/water
Vacuumincludedincludedincludedincludedincluded
Pressure10 Pa10 Pa10 Pa10 Pa10 Pa
DefrostHot airHot waterHot waterHot waterHot water
Power3kw12kw22kw40kw83kw
ControlPLC+HMIPLC+HMIPLC+HMIPLC+HMIPLC+HMI
Installation10m²15m²20m²30m²40m²
Dimension (m)2×1×1.62.3×1.0×1.82.6×1.4×2.13.5×1.6×2.25.0×2.1×2.5
Weight (kg)6001500200030006000
Model FD-750E FD-1000E FD-1500E FD-2000E FD-2500E
Capacity750kg1000kg1500kg2000kg2500kg
Condenser-45°C-45°C-45°C-45°C-45°C
Shelf(°C)-35 to 805 to 805 to 805 to 805 to 80
Product(°C)-35°C-35°C-35°C-35°C-35°C
Shelf(m²)75m²100m²150m²200m²250m²
Compressorincludedincludedincludedincludedincluded
RefrigerantR448AR448AR448AR448AR448A
CoolingAir/waterAir/waterAir/waterAir/waterAir/water
Vacuumincludedincludedincludedincludedincluded
Pressure10 Pa10 Pa10 Pa10 Pa10 Pa
DefrostHot airHot waterHot waterHot waterHot air
Power112kw164kw243kw305kw363kw
ControlPLC+HMIPLC+HMIPLC+HMIPLC+HMIPLC+HMI
Installation50m²120m²150m²180m²200m²
Dimension (m)6.2×2.1×2.57.2×2.4×2.89.0×2.4×2.811.2×2.5×315×2.7×3.2
Weight (kg)800012000150001800022000

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