• FDC series freeze dryers
  • FDC series freeze dryers
  • FDC series freeze dryers
  • FDC series freeze dryers
  • FDC series freeze dryers
  • FDC series freeze dryers

Description

Product and Core Design

The FDC series freeze dryers are designed for high-end projects with daily processing capacity of less than 500kg, focusing on fields with extremely high requirements for freeze-drying quality and safety, such as biological products, nutritional products, health products, extracts, cosmetics, and airline food. The product adopts a round chamber integrated design , with an outer layer wrapped in matte 304 stainless steel plate and an inner lining of 50mm high-density insulation material, combining excellent insulation performance with a high-quality appearance; all core components of the unit (main chamber, shelves, cold trap , trays, etc.) are 100% made of stainless steel, with excellent acid and corrosion resistance, avoiding the risk of material contamination from the source, meeting the stringent standards of the high-end freeze-dry field.

Ultimate convenience and space adaptability are the core highlights of the product: As a traditional in-situ freezing unit, it does not require additional quick-freezer or low-temperature refrigerators. Fresh materials can be directly loaded into the dryer, and it can run automatically after one-button start-up, without the need for dedicated personnel to operate it. All supporting units and the chamber are integrated into the same frame, and the entire process has been completed before leaving the factory. Users can put it into use immediately after receiving the product and powering it on, truly achieving "no installation and commissioning". The compact structural design greatly reduces the installation area, and it can be flexibly installed even in spaces with limited space, perfectly adapting to the needs of small production scenarios and R&D laboratories.

Core Technology and Process Advantages

Precise Temp. Control

Dual-mode temperature control system: Equipped with both constant and step temperature control modes, the temperature probe achieves a control accuracy of 1℃, meeting the requirements of mass production and recipe development. The software features intuitive and easy-to-understand preset temperature control modes, eliminating the need for frequent parameter adjustments. It also offers editable recipe functions, supporting precise setting of both temperature and time. Parameter modifications require password authorization, fully complying with FDA regulations and ensuring the stability and consistency of product quality across each batch.IoT + Hardcore Control: Deeply integrates IoT technology to achieve real-time monitoring and remote precise intervention of the freeze-drying process. 

Thermal optimization

Tray and shelf design:
The tray is made using a welding process, increasing its thickness by 87% compared to die-cast tray, maximizing the contact area with the shelf and significantly improving heat transfer efficiency; the shelf is made of one- piece seamless stainless steel sheet, with a wall thickness twice that of its competitors. Compared to traditional stainless steel spliced square tube shelves, it has better flatness, durability, and heat/cold transfer uniformity, while completely eliminating splicing gaps, making cleaning effortless, preventing dirt accumulation, and reducing the risk of leakage. Conductive thermal transfer technology: Through precise contact design, the material is closely attached to the heat/cold transfer components, making heat transfer more direct and efficient, shortening the freeze-drying cycle, and ensuring uniform freeze-drying quality of the material.

Top quality assurance

The FDC series adheres to high-end standards in the selection of core components. Key components such as compressors, vacuum pumps, circulating pumps, plate heat exchangers, solenoid and expansion valves all use products from top global brands, supplemented by the company's independently developed dedicated matching equipment, forming a highly efficient system architecture. The scientific combination of high-quality components not only significantly reduces equipment failure rates but also effectively extends maintenance cycles, reduces downtime losses, and brings users a stable and long-lasting user experience.

Applicable Scenarios and Core Value

With its 100% stainless steel construction, precise temperature control technology, contact freeze-drying process, and ease of installation, the FDC series freeze dryers are the ideal choice for freeze-drying high-end materials. Whether it's preserving the active ingredients of biological products, locking in the nutrients of health supplements, ensuring the purity of cosmetic raw materials, or conveniently maintaining the freshness of airline food, they can precisely meet your needs. With "high efficiency, precision, safety, and convenience" as their core values, the products help small high-end manufacturing enterprises and research institutions achieve high-quality freeze-drying production, maximizing product quality and production efficiency within limited processing capacity.
FDC Series Technical Parameter

FDC Series Technical Parameter

Model FD-50C FD-100C FD-200C FD-300C FD-500C
Capacity 50kg 100kg 200kg 300kg 500kg
Condenser -45°C -45°C -45°C -45°C -45°C
Shelf(°C) -35 to 80 -35 to 80 -35 to 80 -35 to 80 -35 to 80
Product(°C) -35°C -35°C -35°C -35°C -35°C
Shelf(m²) 5m² 10m² 20m² 30m² 50 m²
Compressor included included included included included
Refrigerant R507A R507A R507A R507A R507A
Cooling Air Air Air/water Air/water Air/water
Vacuum included included included included included
Pressure 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa
Defrost Hot water Hot water Hot water Hot water Hot water
Power 12kw 22kw 34kw 44kw 83kw
Control PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI
Installation 14 m² 16 m² 24 m² 30 m² 60 m²
Dimension (m) 2.6×1.2×2 3.2×1.4×2.3 4×1.8×2.5 4.4×1.9×2.5 5.5×2.1×2.6
Weight (kg) 2000 2500 3500 5500 9000
Model FD-50C FD-100C FD-200C FD-300C FD-500C
Capacity50kg100kg200kg300kg500kg
Condenser-45°C-45°C-45°C-45°C-45°C
Shelf(°C)-35 to 80-35 to 80-35 to 80-35 to 80-35 to 80
Product(°C)-35°C-35°C-35°C-35°C-35°C
Shelf(m²)5m²10m²20m²30m²50m²
Compressorincludedincludedincludedincludedincluded
RefrigerantR507AR507AR507AR507AR507A
CoolingAirAirAir/waterAir/waterAir/water
Vacuumincludedincludedincludedincludedincluded
Pressure10 Pa10 Pa10 Pa10 Pa10 Pa
DefrostHot waterHot waterHot waterHot waterHot water
Power12kw22kw34kw44kw83kw
ControlPLC+HMIPLC+HMIPLC+HMIPLC+HMIPLC+HMI
Installation14m²16m²24m²30m²60m²
Dimension (m)2.6×1.2×23.2×1.4×2.34×1.8×2.54.4×1.9×2.55.5×2.1×2.6
Weight (kg)20002500350055009000

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