We use cookies to improve your online experience. By continuing browsing this website, we assume you agree our use of cookies.
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
1/1
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer
  • FD Industrial Freeze-Dryer

FD Industrial Freeze-Dryer

FD series from 50kg to 5 tons/day of a single freeze dryer. 10-100 tons/day multiple units. High-quality, high configuration,160W/m-K high efficiency radiant thermal transfer type. Application: food, pets treats, nutraceutical, biological, extract, herbal, coffee, milk and all conceivable kinds.
4.9 (46 Reviews)
1670 Sold
$0.00 $0.00
Received successfully
Coupon Code
CONTINUE SHOPPING
Quantity
-
+
0 in stock
Why freeze-dry?
Background: to store products, dehydration is required. Other dehydration methods are evaporative drying. The product would be shriveled and collapsed. Poor rehydration performance. The color is dull and far from the original color. Nutrients, biological activity, effective ingredients are seriously lost. The fragrance is disappeared. The storage time is short.  But freeze-dry solves all of the above problems!
Color, Shape, Flavor
Through freeze-drying, the color, shape and aroma of the freeze dried products are preserved without loss.
Nutrition, Effective Matter
Through freeze-drying, the nutrition, biological activity and effective ingredients of the product are preserved.
25-year Shelf Life
Through freeze-drying, the shelf life of freeze dried product is longer, up to 25 years, almost without deterioration. 
Freeze drying principle - sublimation: from ice to vapor In a low-pressure environment, the frozen material is heated to make its moisture directly change from solid ice to gaseous vapor, so as to achieve the purpose of drying the material. No oxidation reaction, no color lost, no shape changing, no aroma and flavor lost, no nutrient loss, no biological activity lost, no effective ingredients lost, longer shelf life.
  • Specification
  • Investment Analysis
  • Time & Consumption
  • Power & Supply
  • Packing & Delivery
  • Installation
  • Composition
  • QC & Certification
  • Warranty & Service
  • Confidentiality
  • Distributor or Agent
  • Users' Feedback
  • Videos
FD-series industrial freeze dryer is high-quality freeze-drying equipment; fresh raw product processing capacity of single machines are from 50kg to 5 tons per batch. And the freeze-drying time is shorter compared with other freeze dryers, due to it adopted 160W/m-K high efficiency thermal transfer radiant heating plates and trays. It allows high-quality freeze-dried production based on eutectic point and co-melting point, and ensure no melt-back or collapse of the product; it also allows fast and efficient lyophilization to minimum production cost and maximum profit.

Process of freeze drying:
1, Fresh product pre-processing: peeling, cutting or crushing into pulp.
2, Pre-processed product must be frozen before freeze-drying. In FD-series, it can be frozen in the machine (all-in-one type), or in blast freezer.
3, Freeze-drying: a process of ice sublimation in a vacuum pressure, with refrigeration for vapor condensing and heating for continuous sublimation.
4, Packing the freeze-dried products in a dry room with suitable packing bags.


Application of FD-series:
The FD-series freeze dryer can process any kind of products you can imagine, including food, pets treats, nutraceutical, biological, extract, herbal, oral medicines, except injection and infusion pharmaceutical products.

Freeze-dried input and output:
Fresh product input capacity is loading capacity. Most products can be loaded at their 100% loading ratio, except hallow or sponge light products like scallion, cannabis, flowers. The standard loading ratio is 10 kg/m2 or 10 liter/m2.
The output capacity is various, depending on how many percent of solid matters are there in the fresh product.
  Solid matter 15% Solid matter 25% Solid matter 35% Solid matter 45%
Fresh product 100% 100% 100% 100%
Dried product 15%-18% 25%-28% 35%-38% 45%-48%

Moisture residential in the dried product is less than 1%-3%. Less moisture content in the freeze-dried product, longer shelf life. The price of freeze-dried product decided by the price of raw material, production cost and output percentage.

Features of FD-series:
FD-series is the optimized freeze-drying system based on traditional freeze dryers made of stainless-steel chambers and top brand accessories, with more sizes available. FD-series is widely used in all kinds of industries for thousands of big international companies.
 
Energy saving:
We offer energy saving options and electricity saving kits for different users whom might really need them, especially in the region where electricity is very expensive. Take FD-500 as an example, the standard installed power is 83kW at 50Hz, and with electricity saving kits, the installed power can be reduced to 42kW, without prolonging the production time. It saved 49.39% by a crazy electricity saving solution.
 
Efficiency:
Although it saved energy, it still much more efficient in production than traditional contacting freeze dryers. In the case where the sublimation pressure cannot be lowered further, it is especially important to increase the vapor condensation efficiency and increase the heat transfer efficiency. The scientific and reasonable "flow guidance" design and efficient heat transfer in a vacuum environment are all helpful to improve the production efficiency of freeze-drying. This is what we have achieved in the FD series. With specific configurations, to process specific product, a batch of sublimation can be finished within 12 hours, without affecting product quality.
 
Convenience:
Small and medium size, is integrated structure, all accessories assembled together with freeze dryer chamber, tested before delivery. It’s ready for use, no installation cost. And it is convenient to use. Operators only need to load the product into the machine, and start “Auto Operate” mode, that’s all for today, and come again next day for unloading and packing. Large sized freeze dryers equipped with rail and trolley for fast transporting products from loading area, to blast freezer, chamber, unloading area and packing area. As for large chambers, there will be 2 units of touch screen, one of them are designed at the front chamber near the door. The operators can easily reach it after the door is closed. If the operators do not understand English or Chinese, they may select Spanish or Russian as the first language.

Safety and to operators:
If the operators do not know the technology of freeze-dried, no matter. They may select “Auto Operate” mode; the program will be running automatically. And the operators do not need to worry about the machine status, because there are self-checking and shelf-protecting program in the machine. In case there is a failure, the machine will be stopped for a protection. The operators are free from any risks of explosion, combustion and electric shock. We have more easy-approaching consideration during design, like the height of trays loading, and aisle for operators to walk into.

To technicians:
FD-series have been installed in more than 50 countries, meeting the required installation regulations which covered most of the developed countries. In high-altitude areas, you need to tell us in advance that the machine will be equipped with a motor suitable for high altitudes. Refrigerants are environment friendly types, such as R448A, R449A, R404A, R507A. No damage to the ozone layer, and carbon emissions can meet the relevant standards. To develop new freeze-dried products, you may use both “constant” or “step heating” to make your own recipes, and save the recipes in the system with different names like “Banana Cookie”, “Coffee”, “Yogurt” etc. You can apply patents for your own innovative freeze-dried products. To make sure that the quality of each batch is the same, only the technician can enter the system to set production parameters. And the historical production data and graph picture can be recorded, saved in the system and can be downloaded to your computer for backup.

To director:
We offer mobile phone App monitoring and controlling the equipment as an option. It composed of hardware for data collection from PLC and software to support on the mobile phone App, and the third-party Cloud Server for store and share data in real time. The director or technician can monitor and control the equipment in real time at anywhere. Our 2nd generation mobile phone App monitoring and controlling software can be updated online.
Industrial computer remote control is another option. The third option is to control the equipment on your ERP system in your company by OPC-UA. You can collect production and stock data in real time for easy management, which is suitable for large companies.

FD three main technologies – Refrigeration and Cooling
In FD equipment, both products and cold trap (vapor condenser) need to be cooled with an ultra-low temperature. Freon refrigeration system is the mainstream, and ammonia was widely, and optional nowadays. CO2 refrigeration technology is promising in future. Liquid nitrogen can be used to cool product. It takes few minutes for product cooling only. External cooling for refrigerant by air or water. If the water is hard, a closed cooling tower will be an ideal solution. If the weather is very hot, evaporative cooling tower is an option. Product cooling by in situ freezing or blast freezer, we offer both options.

FD three main technologies – Vacuum
Vacuum is essential for freeze-drying. There is a big amount of vapor sublimated from products. The vapor would cause the increase of pressure. Oil-bathed vacuum pump is not the best choice for freeze-drying application. Oil-free vacuum pump is the best choice. We offer different vacuum solutions for our users.

FD three main technologies – Heating
Heating can be directly by electrical resistance or through liquid to transfer the heat to heating plates. The heat resources can be electricity, steam generated by any types of energy: natural gas, coal, wood, electricity. or solar energy, air energy, or geothermal water or heat recovery from other equipment. Conductive, radiant, far infrared, microwave heat transfer ways are put into practice. The effective ways are adopted.


Wide range of freeze-dry solutions:
1. Lack of funds, trial type, small capacity: HL series
2. Lack of funds and want to build a big factory: EL series
3. Sufficient budget, and want to build a large and efficient factory: FD series
4. Sufficient budget, and want to build a freeze-dried pharmaceutical factory: PL series
5, Large production plant (10-100 tons daily), we provide multiple sets of machines.
6, Extra-large production plant (>100 tons daily in one factory), we make components in our factory, and make huge chambers in customer’s factory. Some advanced technology can be introduced to extra-large production plant, like robotic arm system, automatic processing, far-infrared, liquid nitrogen, solar energy to save labor cost.

Although KEMOLO manufactures freeze dryers only, we can help our customers to source the suppliers of pre-processing equipment like peeling, cutting, conveying machines and auto packing machine, or help our customers to purchase related equipment to build complete freeze-dried production line. No matter which series it is, as long as it is made by KEMOLO, it is with superior craftsmanship from each detail to make sure high quality freeze-dried machine.
 
It is the right time to invest in freeze dried products, reasons:
1, You can produce various products by one freeze dryer. 
2, The freeze-dried market is promising and potential. 
3, Low competition on freeze-dried business currently. 
4, Profit margins are higher than other investment.
5, The return on investment is high, and the capital returns quickly.


Technical parameter:
Model FD-50 FD-100 FD-200 FD-300 FD-500 FD-750
Capacity (batch) 50kg 100kg 200kg 300kg 500kg 750kg
Condenser -45°C -45°C -45°C -45°C -45°C -45°C
Shelf temp. -35 to 100 -35 to 100 -35 to 100 -35 to 100 5 to 100 5 to 100
Product cooling -35°C -35°C -35°C -35°C -35°C -35°C
Shelf area 5m2 10m2 20m2 30m2 50 m2 75 m2
Compressor included included included included included included
Refrigerant R404A R404A R404A R404A R448A R448A
Cooling way Air Air Air/water Air/water Air/water Air/water
Vacuum pump included included included included included included
Vacuum level 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa
Defrost way Hot water Hot water Hot water Hot water Hot water Hot water
Installed power 12kw 22kw 34kw 44kw 83kw 112kw
Control system PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI
Installation area 14 m2 16 m2 24 m2 30 m2 130 m2 180 m2
Chamber(m) 2.7*1.2*2 3.4*1.5*2.3 4.6*2*2.6 4.9*2.1*2.6 5.6*2.2*2.6 5.8*2.7*3.2
Weight (kg) 2000 2500 3500 5000 11000 140000
 
Technical parameter:
Model FD-1000 FD-1200 FD-1500 FD-2000 FD-2500 FD-5000
Capacity (batch) 1000kg 1200kg 1500kg 2000kg 2500kg 5000kg
Condenser -45°C -45°C -45°C -45°C -45°C -45°C
Shelf temp. 5 to 100 5 to 100 5 to 100 5 to 100 5 to 100 5 to 100
Product cooling -35°C -35°C -35°C -35°C -35°C -35°C
Shelf area 100 m2 120 m2 150 m2 200 m2 235 m2 493 m2
Compressor included included included included included included
Refrigerant R448A R448A R448A R448A R448A R448A
Cooling way Air/water Air/water Air/water Air/water Air/water Air/water
Vacuum pump included included included included included included
Vacuum level 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa 10 Pa
Defrost way Hot water Hot water Hot water Hot water Hot water Hot water
Installed power 164kw 204kw 243kw 305kw 363kw 500kw
Control system PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI PLC+HMI
Installation area 200 m2 250 m2 300 m2 400 m2 450 m2 600 m2
Chamber(m) 8.6*2.7*3.2 10*2.7*3.2 12*2.7*3.2 15*2.7*3.2 17*2.7*3.3 11*3.8*3.2
9.5*2.8*3.2
Weight (kg) 17000 19000 22000 25000 28000 35000
 
 
The study of investment on freeze drying
(Take FD-2500 as an example, other models, consult us)

I, Summary
Freeze drying is a mature technology, and it was widely used in pharmaceutical industry for half a century. But it is still new in many countries, because of the limitation application in medical industry. As the increase of life quality, there is a huge potential market in food industry and evidence shows that freeze drying business in food grows rapidly, as freeze drying has incomparable advantage than other drying method. The investors, whom had built a small or middle plant in the first year, expand to big plant in the second year and those whom had built a big plant, have to build more production lines, the reason is the same-their business is very good, and money return fast. This article will help you to analyze the prospect and risk on investment in freeze drying plant. Take FD-2500 as an example.
 
II, Is it a right choice to invest on freeze drying business?
A good project is half the success. There is an old saying goes: First Come First Served. This is a good beginning that you found this business opportunity, whereas, 99% investors have never heard about it.
 
Here just talk about the incomparable advantage of freeze drying. The heat-sensitive material and materials with biological activity must be dried by freeze drying equipment, otherwise, they are lost. The readily oxidizable substance like apple is easily getting dark after exposed in air. As the working principle of freeze drying is sublimation in vacuum and low temperature. It remains the nutrition maximum. The shape of output is the same as input; the volume has no change sponge like. The color is most the same as original, and flavor is greatly reserved. The shelf time could be over 20 years, if it is with perfect packing without any additives, preservatives or pigment. The range of application is wide. All kinds of food materials and plants including fruits, vegetables, meals, meats, aquatic product, coffee, flowers, extractive, protein, herbals and every conceivable kinds.
 
III, SWOT Analysis


IV, Production and sales volume
The FD-2500 can work 30 day per month, 360 days a year. 30 minutes for maintenance in every three months. The fresh material production capacity is 2500kg per day, suppose the output from input is 20%. There will be 500kg dried products per day, and 180,000kg per year. The average whole sale unit price of freeze-dried products is about USD40/kg. But you need to pack them into small bags like 20g, 30g, 40g, or 50g per bag. Such package is not small, because the volume of freeze-dried product has no change, only lose its weight. If it is 20g per bag, it is USD1.6/bag.

Sales volume planning
Product Unit price Quantity Sub amount
Freeze dried product USD40/kg 180000kg USD7,200,000
       
 
V, Total cost
The total cost is complicated to calculate, but the main cost is as follows.

Cost planning
Item Depreciation rate (Year) Investment in 1st year Investment Initially Annually
cost
Factory (500m2) rent 1 20000 20000 20000
Factory decoration 10 10000 10000 1000
Office supplies 5 2000 2000 400
Personnel (5 people) 1 50000 10000 50000
Clean machine 10 4000 4000 400
Cutting machine 10 3000 3000 300
Freeze dryer FD-2500 10 700000 700000 70000
Auto Packing Machine 10 40000 40000 4000
Tax 0 120000 120000 0
Installation cost 0 5000 5000 0
Maintenance cost 1 200 0 200
Registration charge 0 100 100 0
Public utility charges 1 100 100 100
Marketing costs 1 15000 5000 15000
Insurance expenses 1 300 300 300
Raw material purchase 1 900000 75000 900000
Energy cost (power) 1 180000 15000 180000
Energy cost (water) 1 1500 150 1500
Consumables (bags) 1 75000 7500 75000
Other cost 1 5000 0 5000
Total 2,131,200 1,017,150 1,323,200
The correct calculation shall be monthly with chart of cash flow, to have a better understanding to new investors; the chart is made in annually.

VI, Profit forecast
The forecast profit before tax is as follows:
Item (USD) Value (1 batch in a day)
Sales annually 7,200,000
Cost annually 1,323,200
Profit 5,876,800
 
VII, Conclusion
If there is one batch production in a day, the total invested money will be return within 4.5 months. The risk to invest on freeze drying business is little. You need to have a good sales team.
The rate of return is high. And the time of money return is very short. It is a good opportunity to invest on freeze drying business. And it’s very hot to invest on food freeze drying!
Product freeze-drying time means the time of sublimation. It affected by many factors:

1, The ability of freeze-drying equipment itself.
2, The loading quantity: more loading, longer time; less loading, shorter time.
3, Water content in raw product: more water, longer time; less water, shorter time.  
4, Heating temperature: lower temperature, longer time; higher temperature, shorter time.
5, The product itself: The ability of a product cell molecule to hold water determines its rate of escape.
6, Pre-treatment before freeze-drying: no peeling, bigger size, longer time; peeled and crushed, smaller size, shorter time.
7, Other factors.

 
Item Loading Ability (Ice) Freeze-drying time
HL-series 10kg/m2 24h/10kg/m2 24-48 hours
FD-series 10kg/m2 18h/10kg/m2 12-22 hours
EL-series 10kg/m2 20h/10kg/m2 14-24 hours
PL-series 10L/m2 20h/10kg/m2 24-72 hours
 
Example: FD-2500, other series or models, consult us:
Products Water content Solid content Shape
required
Size
required
Loading
capacity
Batch time Power (I) consumption Power (II) consumption
Meats 58% 42% sliced <10mm 10kg/m2 17.0h 2.08kwh/kg 1.43kwh/kg
Fish 80% 20% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Milk 87% 13% n/a n/a 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Avocado 73% 27% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Sakya 86% 14% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Pitaya 87% 13% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Jackfruit 73% 27% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Rambutan 82% 18% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Mangosteen 81% 19% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Passion fruit 73% 27% n/a n/a 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Mango 83% 17% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Pineapple 86% 14% sliced <10mm 10kg/m2 20.5h 2.51kwh/kg 1.73kwh/kg
Kiwi fruit 84% 16% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Watermelon 92% 8% sliced <10mm 10kg/m2 20.0h 2.44kwh/kg 1.68kwh/kg
Banana 75% 25% sliced <10mm 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Papaya 89% 11% sliced <10mm 10kg/m2 19.5h 2.38kwh/kg 1.64kwh/kg
Coconut m. 68% 32% sliced <10mm 10kg/m2 20.0h 2.51kwh/kg 1.68kwh/kg
Coconut w. 95% 5% n/a n/a 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Durian 65% 35% sliced <10mm 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Strawberry 91% 9% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.73kwh/kg
Blueberry 87% 13% n/a <10mm 10kg/m2 18.0h 2.20kwh/kg 1.89kwh/kg
Raspberry 85% 15% n/a <10mm 10kg/m2 18.0h 2.20kwh/kg 1.77kwh/kg
Apple 84% 16% sliced <10mm 10kg/m2 20.5h 2.51kwh/kg 1.73kwh/kg
Lemon 88% 12% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Apricot 86% 14% sliced <10mm 10kg/m2 19.0h 2.32kwh/kg 1.60kwh/kg
Maqui 86% 14% n/a <10mm 10kg/m2 20.5h 2.51kwh/kg 1.73kwh/kg
Herbal 78% 22% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Rose 85% 15% n/a n/a 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Tomato 94% 6% sliced <10mm 10kg/m2 19.0h 2.32kwh/kg 1.60kwh/kg
Spinach 91% 9% sliced <10mm 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Sweet corn 76% 24% n/a n/a 10kg/m2 17.0h 2.08kwh/kg 1.43kwh/kg
Carrot 88% 12% sliced <10mm 10kg/m2 17.0h 2.08kwh/kg 1.43kwh/kg
Mushroom 92% 8% sliced <10mm 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Aloe vera 99% 1% sliced <10mm 10kg/m2 16.0h 1.96kwh/kg 1.35kwh/kg
Potato 75% 25% sliced <10mm 10kg/m2 18.0h 2.20kwh/kg 1.52kwh/kg
Meals 71% 29% n/a n/a 10kg/m2 14.0h 1.71kwh/kg 1.18kwh/kg
Noodle 73% 27% n/a n/a 10kg/m2 14.0h 1.71kwh/kg 1.18kwh/kg
 
Most of the HL series use single-phase power supply. Due to the limited power of domestic single-phase power supply,
single-phase is not suitable for medium and large freeze-drying equipment.

Single-phase power supplies are: 220V, 50/60Hz (200-240V) and 115V, 60Hz (110-120V)
FD, EL, PL series adopt three-phase power supply. From 200V-480V, 50/60Hz, there are different options. We can provide what you need.

We have 7 technical support centers in North America, Central America, South America, Europe, Middle East, Oceania and China.

Our freeze dryers have been supplied to more than 60 countries including China, United States, Canada, Australia, New Zealand, UK, Germany, Italy, Spain, Greece, Finland, Denmark, Sweden, Norway, Iceland, Netherlands, Poland, Austria, Slovenia, Romania, Russia, Estonia, Serbia, Latvia, Croatia, Lebanon, Saudi Arabia, Bahrain, Israel, Egypt, Turkey, India, Uzbekistan, Turkmenistan, Tajikstan, Mongolia, Thailand, Singapore, Malaysia, Indonesia, Vietnam, Philippines, Myanmar, Tonga, Mexico, Ecuador, Nicaragua, Bolivia, Chile, Costa Rica, Colombia, South Africa, Kenya, Uganda, Angola, Malawi, Peru, Guatemala, Argentina, Paraguay, Tobago etc.

We can supply you wherever you are, even you do not have any experience on import and export.


 
HL-series: packed by carton or pallet, delivered by sea or air with the terms of EXW, or FOB, CNF, CIF, DAF as option.
FD, EL, PL series: packed by fumigation wooden box and chamber by soft material protected, delivered by sea with the terms of EXW, FOB, CNF, CIF, DAF as option.


Delivery time:
Series Manufacturing time Shipping time
In stock No stock Near China Far from China
HL-Series 5 working days 15-65 working days 10-25 days 25-45 days
FD-Series 5 working days 25-85 working days 10-25 days 25-45 days
EL-Series 5 working days 65-85 working days 10-25 days 25-45 days
PL-Series 5 working days 75-95 working days 10-25 days 25-45 days
All HL and PL series, and part of FD and EL series freeze dryers are “all-in-one” type. All support systems like refrigeration, vacuum, heating and control have been assembled on the same frame with chamber, all pipes, wires, valves have been installed and connected. They do not need installation service at the customers factory.

Large and medium sized industrial freeze dryers are tested in our factory. The pipes are disconnected during delivery. Installation is required, especially for those models with an overhead monorails or floor double rails.

We have many installation technicians in China and other 6 technical support centers. As for large and medium freeze-drying plant, you need a layout in advance for a better plan of the equipment in your factory. Here is an example of several units of FD-2500. If you need similar layout or CAD drawing for other models, please consult us:


 

 
                                                           Machine Composition

Each machine is produced by KEMOLO, brand new, complete and flawless, it contains all necessary parts for freeze drying.
They are not exactly the same in structure, due to series and options difference, however the function is the same: vacuum freeze-dried.


 
                                      The main composition of KEMOLO® freeze dryer
 
 
 
 
 
 
 
 
 
 
 
Freeze dryer
 
 
Chamber
 
Chamber
 
The main body
Flange/gasket
Doors
Shelf system Shelf system
Vapor condenser Vapor condenser
Product trays Product trays
 
 
 
Refrigeration system
 
 
Refrigeration unit
Compressor
Oil separator
Receiver
Filter
Pressure sensor
Temperature sensor
External cooler Air cooler
Or water cooler
Vacuum system Vacuum pump Vacuum pump
Roots pump Roots pump (option)
 
Heating system
Heater Heater
Temperature sensor Temperature sensor
Exchanger Exchanger (option)
 
Control system
Controller Controller
HMI HMI
Cabinet Cabinet
 
We have five stages quality control job to do by different departments to ensure good quality of our freeze-drying equipment.
1, Select suppliers according to company standards, and full-time quality control personnel check incoming raw materials and accessories.
2, QC personnel check the welding quality and pressure test of shelves, vapor condenser, and chamber.
3, QC personnel check pressure test of refrigeration, heating, vacuum systems.
4, The commissioning personnel do the FAT test. QC verify record it.
5, The sales personnel check whether the equipment is consistent with the contract requirements one by one.
 
Certificates: We have ISO9001, CE, ASME, EAC, FDA. Other certificates can be applied with an extra cost.

 
FD-series: The warranty period of the whole machine is 24 months.
HL, EL, PL series: The warranty period of the whole machine is 12 months.
A box of spare parts is sent to users free of charge for backup for large freeze dryers.
According to international transportation requirements, the transportation of mechanical equipment
does not contain batteries, hazardous chemicals, oil, refrigerants, or any other liquids.
 
During the warranty period, KEMOLO is responsible for the quality problem or defects caused by machine manufacturing process
or material defects, under normal use and correct maintenance.
 
Users may also be liable for replacement parts resulting from users’ misuse and negligence of the product. Users are also responsible for:
1. Proper installation, wiring and connecting pipes as related regulations.
2. Correctly use and maintain the equipment according to the user manual. Before starting the freeze dryer, make sure that there is no water in the chamber.
Before starting the vacuum pump (except oil-free vacuum pump), make sure that the vacuum pump has a sufficient amount of clean vacuum pump oil (no water or vapor mixed).
3. The equipment must be operated in a clean area with adequate air circulation and a temperature 1°C-35°C.
If water cooling is used, the cooling water must be clean, and the water temperature should be between 15°C - 30°C.
4. If the equipment operates in high altitude areas, high altitude configurations should be used.
5. User is responsible for damage to the equipment during transportation (EXW, FOB terms), storage or installation.
6. Make sure that the freeze-dried product is completely dry before packaging.
7. Make sure to use a suitable bag. Once the bag is sealed, water or air is not allowed to enter.
8. For products with enzymes, the enzymes should be inactivated before lyophilization.
9. KEMOLO is not responsible for the quality and packaging of freeze-dried products.
10. The user is responsible for personal injury, or economic loss, regardless of the cause.

Service:
KEMOLO has full-time after-sales service managers and many after-sales service personnel.
We have a set of normative documents, that is, after-sales service standards and supervision.
1, Working hours, service personnel.
2, Judgment of the problem and submit it to the relevant personnel.
3. Ask for photos, videos and descriptions related to the problem.
4. Answers via WhatsApp, Wechat or email.
5. Give a solution.
6. The parts will be free, if it has quality problem and needs to be replaced in warranty period.
7. If the parts need to be replaced, the cost will be charged if the warranty period is exceeded.
8. If the problem could not be solved online, a technician can be arranged to user’s site for assistance.
All after sales questions are from the first few months after installation, due to the users are not familiar
with the equipment or misuse. After that time, the machine will be running more stable.
9. Report problems to technical department and production department to improve quality.
10. Report problems to the sales department to monitor and improve user satisfaction.
Confidentiality is based on both parties. KEMOLO provides users with confidential files for their own use only.

Without written authorization, KEMOLO’s documents including but not limited to quotation, technical specification, freeze-drying time and energy consumption, energy saving kits, power saving option, investment analysis, user's instruction manual, layout drawing, piping drawing, circuit diagram drawing, principle diagram drawing, 3D drawing, product pictures, and videos are prohibited to send to anybody else or any third parties.

Freeze-drying is a new technology, as requested, to maintain advantage in competition, the user’s information including but not limited to company name, address, factory layout, freeze-drying equipment capacity, freeze-dried products, sales volume, sales price, production recipe, advantages, creative products or related information is highly confidential. Without written authorization, they are prohibited to send to anybody else or any third parties. 
We are looking to recruit partners worldwide. It will be a non-exclusive distribution. Our partners will sell KEMOLO freeze dryers in their local market and provide more localized after-sales service, spare parts storage, and provide users with fast and convenient parts supply and after-sales support.

Partners need to be 100% familiar with KEMOLO freeze dryers, receive training at the KEMOLO factory, and be issued relevant qualification certificates after passing the assessment. Partners need to have a warehouse, not only to store new machines, but also to store accessories, know how to repair and maintain, and know how to develop freeze-dried products and market expansion, so as to help our customers expand their business.

 
KEMOLO is committed to one thing only: making good freeze-drying equipment and serve users well. No other product, no other business, we are focusing, caring, specializing and professional in freeze-drying only. We are helping our customers to grow and we are expanding. Each detail has been taken into consideration in the early years, and gained the verification and acknowledgement from the market. Our users did not hesitate to give us good reviews.
Frequently Bought Together
more
Frequently Bought Together